Ok, I updated the drawing a bit.

Did the "PFC mod", tho, now I have to fit the Y ballscrew somehow between the gantry and Z I suppose, so this is still going to change a bit.

Redesigned the bed a bit also. Didn't save any steel tho :)
Decided to have the extra steelwork under the bed just in case. Who knows, maybe I'll mill myself an engine block :)

Now the bits that could introduce side distortion are in one piece and there's a box everywhere under the edge of cutting area.

Left the green 30x30 bits in place. If I decide to have the bed only as big as the cutting area, these will help to mount "cutting fluid collection / mess containment solution"

I plan to cover the sides (and the edges then) with plywood or mdf or 1mm mild steel or something similar.

Click image for larger version. 

Name:	new1.JPG 
Views:	382 
Size:	406.8 KB 
ID:	10167


Now, couple other questions have risen as well.
First, on this picture below theres a 15x60mm riser plate under the gantry. I was wondering if it might be worth extending it and put the X ball screw mount straight to it instead of the gantry endplate?
Click image for larger version. 

Name:	new2.JPG 
Views:	389 
Size:	383.0 KB 
ID:	10168

Secondly. At the moment my Z rails are spaced 75mm apart, is this going to be enough or should I widen it?


I must thank anyone yet again for feedback. And for this forum in general! Amazing source of information!