Thread: Quite an Unusual one
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26-09-2013 #4
Other than the obvious fact it will need to be strongly built then I don't think it will be difficult make this work with but from what I see for it to work properly then you need the tool 90deg to the steel has it domes.? Affectively you need 5 Axis. . . . This would rule out Z axis like Jonathan's box design.
My approach for dual purpose machine would be to build a Sturdy gantry with something like 200x100x10. Then either have two separate Y axis one on each side each with own rails, screws, motors and Z axis or build a single double sided Y axis with Z axis on each side. My preference would probably be shared has it keeps cost and weight of gantry down but I would have rails on both sides.
Then the Rear Y axis would have heavy duty Z axis with short stroke and attached to that would be a stepper driven Rotary table which striker mounts onto creating the 4th axis. This would enable you to keep the striker 90deg to metal at any dome depth.
Next To hold the Metal and create the 5th Axis I would build a sturdy fixture on a Rotating table driven by stepper. Few ways this could done.? Either using standard rotary table driven by stepper and bolting Sturdy metal holding fixture onto it. . . .OR. . . . Make a Diy rotary table from an Old car or truck clutch Fly wheel and plates and bearings. Base plate would have bearing attached to it on it's perimeter and the fly wheel would sit on them and rotate on central spindle. It would be driven by stepper directly from the fly wheel ring gear. . . . . This table assembly would be removable from the main bed.
Now strictly speaking this wouldn't be 5 Axis has you'll only ever be using 3 Axis at same time. So you could make so it shares the same drives and just swap motor connections or fit Switching system to swap over. (would need powering down drives first)
It would go like this.!! . . Locate tool on centre of metal disc and park gantry and Y axis. These would now not move again so can unplug or switch to drive both rotary tables. Then swap or switch over front Z axis to rear Z axis.
Should be some Food for thought there.??
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