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06-06-2014 #1
Not at all :) If the design isnt up to the job then its not up to the job. Criticism is how all novices get to a good stage...just like RC haha. I have the CAD files for all th parts I need now, with a number of them provided by Jazz...so the rest is just making a new frame which can still utilise these parts :)
The one thing i really dont understand is how something has to be so strong and precise but are hand welded most often by people who have a mig and no jigs...
Is it possible that the design I have done can be beefed up? with no real change to the machine? Just to save going back and forth...I dont mind, I have taken everyones advice onboard...I know it looks like im rushing into everything but I hav been doing allot of studying on the forums with build logs, The questions I ask which seem similar to other peoples questions are because I want to put it in my own words so I understand it better...
The criticism is good though, didnt show as unfriendly at all, no worries there :)
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06-06-2014 #2
The trick is to be creative about how you get the accuracy. Making a reasonably accurate (+/- 1-2mm) bed is possible with a reasonable amount of skill and care. If this is properly designed it can then be made very accurate using epoxy to level the important faces. On to those now accurate faces you bolt bought in accurate components (the linear rails) and so on.
So, you don't have to worry (too much) about accuracy of the welded frame but you do have to consider its stiffness - it would be worth you reading up on some basic engineering - in particular stiffness of beams. This is not just a 3d design problem, it's also an engineering problem and although you don't need to be able to do accurate stiffness calculations for each part of the machine, you do need to appreciate how the material responds to stresses.
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