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18-10-2017 #8
How deep is your case to cut in one pass? I don't think you will ever get this machine to flip a part and cut from both sides without leaving a step, but you should be able to make it small enough to sand and polish out.
Just to give an idea of the machines repeatability I zeroed in on the reamed hole mentioned above, moved my coordinate system over to the vice, milled out a part that was ~1hr machining time, came back to the reamed hole and it was 0.045mm out in Y and 0.02mm out in X.
You should be able to get the results you're after without probing everything. If this is something you're going to be making multiples of it would be well worth your time in making a proper jig.
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