I'm looking at the servo controller now. I've traced the PCB and drawn circuit diagram of the interesting bits. The problem is the one you sent me has one significant difference to yours - mine gets 3.3v for the microcontroller and potentiometer via a 3.3v voltage regulator. I think yours is either a 5v microcontroller, or they're getting 3.3v via a voltage divider....

Could you measure the maximum voltage from between R32 and ground on the PCB please? I may have asked you to do that already, this thread is so long I'm not sure!
Also what resistance is your potentiometer - it says on the metal case (FB5k ... i.e 5k ohms for mine)?

Edit: don't worry about the voltage, post #90! Except was that definitely the voltage from the resistor to ground, not across the resistor?
ill try to get another the same as yours
this thread is getting a bit long i guess i should have split it up into spindles router and vacuum stuff