Router Build Mk 1

[hoppo]

Hi,
Good luck with your build, I'm no expert but looking at your cad models 2 things springs to mind.

I am going to do things differently to you and not have the 4 corner plates, instead I'm going to bolt the supported rail to the sides of the extrusion and the ballscrew to the top and have vertical plate mounts.
Of course the disadvantage of mine is it's direct drive via couplings.

A little late now but KJN offer a drilling service as well so you can do away with the corners and bolt through the extrusion I'm going to have mine drilled AND use the corners.

Hi Desertboy,

Thanks for the comments. I did think about placing the supported rails on the side of the extrusion. The one reason that I didn't was because of the tolerances of the cutting of the aluminium profile for the Y axis. KJN quote, I think a tolerance of 0 to +2 mm. Which I thought if this was the worst case and was 2 mm over I would need to use shims. Whereas bolting to the top of the extrusion gives me a certain amount of wiggle room with the bolts in the slots to remove this tolerance if required. I'm not sure if that is best practice, it just seemed to make sense at the time I ordered the profile.

I did also consider direct driving the ballscrews. In hindsight the best thing I could have done is got 1610 instead of 1605 ballscrews and then I would have had speed as well as torque by direct driving them, but at the time of designing I think I was more interested in the speed and hadn't really considered the potential backlash issues. I could I suppose easily convert to direct drive later if backlash becomes an issue.

Cheers